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TÜPRAS

Enhancing refinery safety with CCTV, emission monitoring, and alarm prioritization

Tupras, Turkey's largest industrial company in oil derivatives, operates four key facilities with a combined capacity to process 28 million tonnes of crude oil annually. As part of its modernization plan for the Izmit refinery, Tupras aimed to increase the capacity to process heavier crudes and meet EU environmental standards.

Partnering with THALES and Yokogawa, Kubernesys was selected to integrate cutting-edge surveillance, access control, and emission monitoring systems. This integration ensured top-tier safety and compliance at the heart of the refinery.

01

Challenge

Tupras required a sophisticated, integrated security solution to manage the complex modernization of its Izmit refinery. This involved linking new surveillance systems with the existing infrastructure, aiming for comprehensive security coverage across the plant. The solution also needed to ensure compliance with stringent environmental standards.

The technical challenges included real-time monitoring of critical areas, integrating video surveillance with emission monitoring systems, and accurately prioritizing alarms to handle multiple alerts. These requirements called for a solution adaptable to both operational needs and evolving safety regulations.

02

Solution

  • Alarms from Yokogawa's emission monitoring system trigger corresponding alerts in the Nextiva CCTV platform.
  • Cameras are automatically directed to the location where an alarm is triggered, ensuring immediate visual verification.
  • Alerts are prioritized based on severity, optimizing response times and minimizing operational disruptions.
  • The system ensures full compliance with environmental standards while maintaining refinery security.
03

Results

Kubernesys' solution at Tupras' Izmit refinery boosted safety, efficiency, and compliance with real-time alerts and automated camera positioning for faster responses.

  • Faster identification and resolution of critical incidents.
  • Prioritized alarms reduced risk and improved security.
  • Full alignment with EU environmental standards.
  • Reduced downtime and improved refinery performance.

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